Application & Industry · Battery

Expanded Metal Foil for Battery Supporting & Current Collecting

Battery is the device that converts the chemical energy of electrode material into electrical energy through electrochemical reaction. Batteries can be divided into primary and secondary batteries according to whether the electrochemical reaction is reversible or not.

In modern battery design, the electrically active material used in the electrodes are powders, which require a mechanical support structure to hold them in place during manufacturing process. Expanded metal foil (micro expanded metal) is used as battery mesh to be widely used in the battery production as support structure, current collector and provide electrical connection point for the external circuit.

Functions
  • Provide support structure.
  • Use as anode & cathode current collector
  • Provide electrical connection point for the external circuit
  • Extend secondary battery's life.
Primary Battery

Primary battery will be discarded after single use. It contains zinc manganese battery, alkaline battery, silver zinc batteries and so on.

A structure drawing of primary battery.
Secondary Battery

Secondary battery can be recycled for multiple use. It contains nickel--cadmium battery, nickel-hydrogen battery, lithium-ion battery, lead-acid battery.

A structure drawing of secondary battery.
Features
  • Various of material options. Silver, Copper, Titanium, Nickel and other ductile metal are available to meet conductivity requirements for battery.
  • Flexible specifications allow more possibilities to improve battery performance and satisfy specific requirements.
  • 3D structure increases surface area and help to storage more active material and increase capacity at higher C-rates.
  • One piece structure for superior electrical conductivity.
  • Advanced equipment guarantees precious weight, thickness, open area and conductivity.
  • Provides better adhesion properties and higher ion transport rates, resulting in greater energy density.
Pure Silver Micro Expanded Metal (for Zinc-Silver Battery)
Material Pure Silver Sheets
Strand Width 0.06–0.09 mm
Mesh Opening 0.5 × 1.0 mm, 1.0 × 2.0 mm, 1.25 × 2.5 mm, 1.5 × 2.5 mm, 1.5 × 3.0 mm
Width 21–240 mm ±0.4 mm
Overall Thickness 0.05–0.30 mm ± 0.01 mm
Density 100–400 g/m2 ± 20 g/m2
Folding Edge Width 2.0–3.0 mm
Flexibility no cracking when folding for 10 times at 180 degree
Overall Length ≥ 300 m and with only 2 joints
Tensile Strength ≥ 2.5 kg (sample with 40 mm width and 300 mm length)
Elongation ≤ 3% (sample with 40 mm width and 300 mm length)
Nickel Coated Copper Micro Expanded Metal (for Ni-Zn battery)
Material Pure copper (copper content ≥ 99.9%) or Brass (copper content ≥ 65%)
Nickel Coating Thickness 1.5–1.8 μm
Mesh Opening 0.5 mm × 1.0 mm, 0.8 mm × 1.2 mm, 1.0 mm × 2.0 mm, 1.25 mm × 2.5 mm, 1.5 mm × 2.5 mm, etc.
Overall Thickness 0.1–0.4 mm ± 0.01 mm
Overall Width 21–300 mm ± 0.2 mm
Folding Width 2.0–2.5 mm ±0.5 mm
Density 150–500 g/m2 ± 10 g/m2
Flexibility no cracking when folding for 10 times at 180 degree
Overall Length ≥ 300 m and with only 2 joints
Titanium Expanded Metal Foil (for IEM Fuel Cell)
Material TA1 pure titanium foil (titanium content ≥99.6%)
Width 100 mm (available for slitting and edge folding)
Thickness 0.05–0.25 mm ± 0.01 mm
Density 150 g/m2 ± 10 g/m2
Mesh Opening 0.75 × 1.25 mm
Strand Width 0.25 mm