Wind Energy
application & industry · Wind Energy

Lightning Striking Protection Expanded Metal Foils

Carbon fiber wind blades are gradually replacing full glass fiber blades to adapt to the development of greater output power of wind energy.

Carbon fiber wind blades increase strength while reducing weight, allowing these larger turbines to spin at lower wind speeds.

But carbon fiber is conductive, making it easier to be struck by lightning, but it has not enough conductivity to draw energy out of the blades. This requires additional protection to avoid catastrophic failures caused by lightning strikes.

The copper and aluminum expanded metal foils is widely used on the composite blade material manufacturing for lightning striking protection, preventing the damage from lightning striking and extending the blade service life.

Micro expanded metal (copper or aluminum expanded metal foil) has excellent electrical conductivity. Insert the aluminum/copper expanded metal into composite material and form the material into blades to supply a lightweight shielding solution to wind energy. Besides, it is one of the ideal materials for electromagnetic compatibility of composite material.

When struck by lightning, it can play a critical electrical conductivity to effectively dissipate the destruction of lightning strike, protect the carbon fiber layer and prolong the service life.

Lightning striking area of wind turbine blade and composite material with insert expanded metal foil.
Popular Specifications
Material Copper
Thickness 0.1 mm
Strand Width 0.4 mm
SWD 1.47–1.752 mm
LWD 3.157 mm ± 5%
Width 930 mm
Length ≥ 80 m
Overall Thickness 0.33 mm ± 10%
Weight 390 g/m2
Open Area 55%
Material Copper
Thickness 0.26–0.3 mm
Strand Width 0.33 mm
SWD 1.27–1.55 mm
LWD 3.157 mm ± 5%
Width 630 mm
Length ≥ 100m
Overall Thickness 0.254 mm ± 10%
Weight 815 g/m2 ± 10%
Open Area 64%
Material Aluminum
Thickness 0.1 mm
Strand Width 0.3 mm
SWD 1.2 mm
LWD 2.0 mm
Width 914 mm
Length ≥ 100m
Overall Thickness 0.15 mm ± 10%
Weight 136 g/m2 ± 10%
Other Available Specifications of Lightning Striking Protection Mesh in Wind Energy
Product Code Weight (g/m2) Material LWD (mm) Overall Thickness (mm) Open Area Length (m)
YWSAL-49 49 Aluminum 1060 2.0 0.10 64% 80–300
YWSAL-78 78 Aluminum 1060 2.0 0.15 68% 80–300
YWSAL-136 136 Aluminum 1060 2.0 0.15 63% 80–300
YWSAL-36 36 Aluminum 1060 2.0 0.04 64% 80–300
YWSCU-78 78 Pure Copper 2.5 0.10 85% 80–300
YWSCU-107 107 Pure Copper 2.5 0.13 78% 80–300
YWSCU-140 140 Pure Copper 3.2 0.13 77% 80–300
YWSCU-195 195 Pure Copper 2.5 0.13 70% 80–300
YWSCU-390 390 Pure Copper 3.2 0.33 55% 80–300
YWSCU-420 420 Pure Copper 3.2 0.33 53% 80–300
YWSCU-815 815 Pure Copper 3.2 0.25 64% 80–300
YWSCU-78F 78 Pure Copper 2.5 0.05 85% 80–300
YWSCU-107F 107 Pure Copper 2.5 0.05 78% 80–300
YWSCU-140F 140 Pure Copper 3.2 0.08 77% 80–300
YWSCU-195F 195 Pure Copper 2.5 0.08 70% 80–300
Applications

The micro expansion mesh is widely used in the wind turbine blade manufacturing, it can also be installed on the aircraft, turbine cabin cover of wind power plants, as well as on high-altitude electrical appliances and machines to prevent lightning attacks, but also can provide a certain shielding effect.